Battery Charging Cable (Heavy Duty) - Amphenol 2 + 4 with 6 wires (Male) (CAN)
Battery Charging Cable (Heavy Duty) - Amphenol 2 + 4 with 6 wires (Male) (CAN)
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This is a Heavy-Duty, High-Current battery interface cable featuring the Amphenol 2+4 Male connector. It is the primary power link designed for modern "Smart" electric scooters like Ampere (Magnus EX/Zeal EX/Nexus), BattRE, and Kinetic Green. Engineered with up-gauged copper, it handles both the massive current draw required for driving (traction) and the regulated current for charging. It is the vital "umbilical cord" connecting the removable battery to the vehicle's powertrain.
Detailed B2B Specifications
Product Overview
A critical inventory component for EV service centers, this cable assembly replaces the main vehicle-side harness that plugs into the battery. Because this cable carries the full load of the motor during acceleration, standard cables often overheat or melt. This Heavy-Duty Edition uses thicker gauge wiring to reduce resistance, ensuring the connector stays cool even under peak load. It fully supports CAN-bus communication, ensuring the scooter's dashboard accurately displays Range, SoC, and Battery Health.
Resale & Service Advantages
- Dual-Purpose Power: Rated for High-Amp Discharge (Driving) and Fast Charging. One cable restores full vehicle functionality.
- Solves "Overheating" Issues: The #1 failure point in electric scooters is melted battery connectors. This cable features heat-resistant insulation and thicker copper to prevent this common breakdown.
- Smart BMS Integration: The 6-wire design (2 Power + 4 Data) maintains the digital handshake between the Battery Management System (BMS) and the Scooter Controller/Charger.
- Fleet Grade Durability: The Amphenol connector is rated for thousands of mating cycles, making it ideal for commercial fleets where batteries are swapped or removed frequently.
Technical Specifications (Key Data)
| Specification | Detail | Installer/Retailer Benefit |
| Connector Interface | Amphenol 2 + 4 Male | Robust, rectangular locking connector. Industry standard for high-speed scooters. |
| Wire Gauge | Heavy-Duty (Traction Rated) | Thicker Copper than standard charging cables to handle motor current spikes. |
| Pin Configuration | 6-Wire (CAN Logic) | 2x Large Power Pins (Current) + 4x Small Signal Pins (Data/Pilot). |
| Communication | CAN-Bus Enabled | Essential for correct Dashboard Readouts and Regenerative Braking functions. |
| Current Handling | High-Amp Rated | Safe for continuous driving load and rapid charging input. |
| Housing Material | Impact-Resistant PBT | Designed to withstand vibration and frequent plugging/unplugging. |
Platform Compatibility
Direct OEM-Fitment for:
- Ampere: Magnus EX, Zeal EX, Primus, Nexus (New Gen Models).
- Kinetic Green: Zulu, Zing (Select High-Speed Variants).
- BattRE: Storie (New Variants).
- And other OEM vehicles utilizing the Amphenol 2+4 CAN standard.
Functional Architecture (The 6-Wire Setup)
This cable is the "lifeline" of the scooter, managing three critical jobs:
| Wire Function | Critical Purpose | Why Heavy Duty Matters |
| Power Pins (2x Large) | Traction Power (Motor) | Delivers massive current to the motor for acceleration. Thick wire = Better Pickup & Less Heat. |
| CAN Data Pins (2x) | Digital Handshake | transmits real-time battery stats (Temp, Voltage, Error Codes) to the Speedometer. |
| Wake/Pilot Pins (2x) | Safety Interlock | Prevents the scooter from starting if the connector is loose or while charging. |
Professional Note:
Service Tip: This is the male connector (usually on the vehicle/charger side) that plugs into the battery. When replacing this part, always inspect the battery's female terminal for heat damage. If the old cable melted, the battery terminal might also be damaged. Installing this Heavy-Duty cable is the best preventative measure against future melting issues.
